Ryanair passengers have been advised to include a piece of cardboard in their hand luggage following a significant change to the airline's baggage policy. This recommendation comes from packing expert Tom Schott, who warns that the new, larger bag allowance could lead to costly mistakes if not managed properly.
New Baggage Allowance Under EU Regulations
In response to updated EU regulations, Ryanair increased its 'personal bag' size by 20% in the summer of 2025. As of September 2025, passengers on basic fares can now bring a bag measuring up to 40cm x 30cm x 20cm on board without additional charges, provided it weighs less than 10kg and fits under the seat in front.
Expert Advice on Avoiding Overpacking
Tom Schott, from Schott Packaging, cautions that the increased dimensions might tempt travellers to overpack, potentially resulting in bulging bags that attract gate staff attention and extra fees. He emphasises that the key is not just to cram more items in, but to pack with structure and efficiency.
Tom Schott said: "The new dimension is a game-changer, but only if you use it wisely. The mistake is to simply cram more in. The real victory for passengers is using that volume to pack with structure. A well-packed bag is a compliant bag."
Cardboard Boxes as a Packing Solution
One of Schott's top tips is to pack a lightweight, snug-fitting cardboard box inside your hand luggage. He explains that soft bags often lose volume, but a rigid cardboard frame helps utilise every corner and prevents bulging. This simple trick can make a significant difference in ensuring your bag meets the airline's requirements.
Tom Schott explained: "Soft bags lose volume. A lightweight, snug-fitting cardboard box inside your bag provides a rigid frame, allowing you to use every corner and prevent the bulge that attracts gate staff."
Additional Packing Strategies
Beyond cardboard boxes, Schott offers several other practical tips for maximising space and protecting belongings:
- Use sealable bags to organise items and save space.
- Arrange belongings into smaller compartments for better organisation.
- Place a small, sturdy box in the centre of your bag, cushioned by clothes, to create a crush-proof zone for fragile items like chargers, adapters, and toiletries.
Tom Schott added: "Place a small, sturdy box in the centre of your bag, cushioned by clothes. This creates a crush-proof zone for chargers, adapters, and toiletries, preventing damage and leaks."
Pre-Planning for Efficient Packing
Schott also recommends pre-planning your packing by laying out all items on the floor within a 40cm x 30cm outline before packing. This method provides a clear visual of what fits and helps assemble packed modules logically and quickly, reducing last-minute stress at the gate.
Tom Schott concluded: "These aren't just clever tricks, but core principles of efficient packing. By applying them, you can confidently pack that extra outfit and still breeze through the boarding gate."
With these expert tips, Ryanair passengers can make the most of the new baggage allowance while avoiding potential pitfalls, ensuring a smoother and more cost-effective travel experience.
